Certified Kaizen Practitioner

Understand the role of Kaizen Leaders in business success.
Learn how to apply Kaizen culture to achieve business excellence.
Gain an understanding of Kaizen leader training.

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Certified Kaizen Practitioner

Overview 1

Outlines 2

FAQs 3

What's Included 4

Course Overview

This Certified Kaizen Practitioner program helps individuals to learn Kaizen’s fundamentals and techniques, so they can successfully create the Kaizen culture and environment in a facility to develop waste-free operations and achieves business excellence. This course provides delegates with an in-depth clarification of improvement tools, skills, and concepts of Kaizen so that they can improve and develop their Kaizen knowledge, which is essential for Kaizen implementation and arrangement.

Delegates will learn from this course

Process mapping
Roles and responsibilities of Kaizen
5S and 8 wastes
Kaizen PDCA (Plan, Do, Check, and Act)
Monitoring and controlling the new process
Kaizen tools and forms
CTQ matrix

This course will also help them to use Kaizen techniques and principles for development, and tools for solving the problems to improve the processes and reduce the wastage in production.

Course Outline

Kaizen Introduction

History of Kaizen
Kaizen Comparison with Other Improvement Methodologies
Kaizen Roles and Responsibilities

Kaizen PDCA (Plan, Do, Check, and Act)

Plan Phase
Event Planning, Charter, Data Collection and Display
Do Phase
Process Mapping
Lean Efficiency Metrics
Process Value and Root-Cause Analysis
Error Proofing
5S and 8 Wastes
Solution Selection
Check and Act Phase
Monitoring and Controlling the New Process
Standards Development
Solution Replication Opportunities Identification

Kaizen Leader Training

Describe the Leadership and Change Management
Explain the Role of Kaizen Leader
What is the Relationship between Intensive Kaizen Event and Long-Term Kaizen Projects
Develop a Kaizen Roadmap
Effective Kaizen Events/Projects Framework
Explain the Kaizen Tools and Forms

Kaizen Concepts and Tools

Kaizen Concepts
Define Quality, Problem
Understand the Objectives of Kaizen
Identify Customer Requirements
CTQ Matrix
Resource/Stakeholder Analysis
Cost of Quality
Voice of Customer
Identify Key Performance Indicators (KPIs)
Waste Identification and Elimination
Mistake Proofing
Visual Management
Spaghetti Diagram
Continuous Flow
5S
Root Cause Analysis
Team-Based Problem Solving
Project Charter

Mapping of Process and Value Stream

Process Mapping
What is Value Stream Mapping Principle and Method
Explain the Mapping Tool and Symbol
Explain the Process Mapping and Value Stream Mapping of the Current State and Future State
Using Process Maps
What is Value Stream Maps?
Prioritising and Selecting Kaizen Project
Classify Project, Champion, Project Owner
Improve Project Charter and Project Plan

Kaizen Project Implementation